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Dongguan Osmanuv Machinery Equipment Co., Ltd
Dongguan Osmanuv Machinery Equipment Co., Ltd
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High-Efficiency Robotic Spray Coating Machine with ≥85% Transfer Efficiency, Up to 40% Material Savings, and Customizable Spray Parameters

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High-Efficiency Robotic Spray Coating Machine with ≥85% Transfer Efficiency, Up to 40% Material Savings, and Customizable Spray Parameters

Model Number : Specification

Condition : New

MOQ : 1 Set

Delivery Time : 30 Working Days

Automatic grade : Automatic,Semi-Automatic,manual,Other

Payment Terms : T/T

Packaging material : Wood

Price : Negotiation

Driven type : Electric,Other,Mechanical

Certification : ISO9001

After-sales service provided : Engineers available to service machinery overseas,Video technical support,Online support,Overseas third-party support available,Field installation

Supply Ability : Negotiation

Warranty : 1 Year,one year,12 Months

Brand Name : OSMANUV

Voltage : 220V,380V,380V/220V,220V/380V,380V/50HZ

Place of Origin : CHINA

Type : Coating Machine,Coating Production Line,Printing Paper UV Varnish Coating Machine,Other,1320mm

Packaging Details : Wood Packaging

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High-Efficiency Robotic Spray Coating Machine with ≥85% Transfer Efficiency, Up to 40% Material Savings, and Customizable Spray Parameters
Product Description:
This spray coating production line is engineered for applying uniform, high-performance barrier coatings—waterproof, oil-proof, and heat-resistant—to molded pulp tableware and packaging products. The system uses programmable robotic arms or automated spray guns to evenly apply water-based or solvent-based functional coatings onto internal and external surfaces.
Technical Specifications
Parameter Specification / Range Customization Options
Robot Type Industrial articulated arm (standard); Cartesian or SCARA optional Customizable reach, payload, and accuracy
Spray Gun Type Airless / HVLP / Air-assisted airless (selectable) Customizable nozzle sizes (0.8-2.0 mm)
Spray Technology High transfer efficiency air-assisted airless Customizable to ultrasonic or low-flow spray
Coating Transfer Efficiency ≥85% (standard); up to 95% with optimized settings Optimized via customizable spray parameters
Repeat Positioning Accuracy ±0.05 mm (robotic) / ±0.5 mm (vision-guided) Customizable based on product tolerance
Coating Uniformity ±3% film thickness deviation Optimized via closed-loop control
Spray Speed 0 - 1,500 mm/s (adjustable) Customizable speed profiles
Max Product Size (L×W×H) 800 × 600 × 300 mm (standard); larger sizes available Customizable fixtures and conveyor width
Coating Thickness (Wet) Adjustable: 0.01 - 0.50 mm Adjustable via flow rate and spray pattern
Compatible Coating Types Water-based acrylics, PE, PLA, bio-based polymers, PFAS-free barrier coatings, solvent-based lacquers, UV-curable coatings Customizable for specific formulations
Control System PLC with 10-15″ HMI touchscreen, 100+ recipe storage Customizable automation protocols
Note: All technical parameters are customizable to meet specific production requirements.
Applications
  • Food Service Ware: Internal and external barrier coating for plates, bowls, clamshells, and cup carriers
  • Egg Trays & Produce Trays: Moisture barrier coating to extend shelf life and prevent leakage
  • Electronics Packaging: Anti-static coating for semiconductor trays and circuit boards
  • Industrial Packaging: Durable coating for corner protectors and pallet supports
  • Medical Device Trays: Sterile barrier packaging with high cleanroom compatibility
  • Cosmetics Packaging: Premium molded fiber inserts and display trays
  • Pharmaceutical Blister Pack Inserts: Tablet trays requiring uniform, food-grade barrier coating
Materials compatibility: Suitable for various pulp formulations including bamboo pulp, bagasse, and recycled paper pulp, with customizable parameter adjustments.
Key Features
  • Robotic Precision: 6-axis articulated arm with ±0.05 mm repeatability ensures 100% consistent coverage
  • High Transfer Efficiency: ≥85% material transfer efficiency reduces coating material costs by up to 40%
  • Vision-Guided Positioning: Compensates for dimensional variation in pulp molded products
  • Closed-Loop Paint System: Real-time flow rate and pressure monitoring maintains consistent quality
  • Recipe-Driven Changeover: Store 100+ recipes; change between products in <5 minutes
  • Integrated Staged Drying: IR + forced hot air or UV LED in-line drying eliminates separate curing ovens
  • Food Grade Construction: All product contact surfaces in SUS304 stainless steel
  • Full Data Traceability: Batch logging for quality control compliance and ISO certification
Customization Options
  • Robot Configuration: Customizable reach, payload capacity, and number of axes
  • Spray Gun System: Customizable gun types, nozzle sizes, and number of guns (1-8)
  • Spray Path Programming: Customizable path algorithms for complex 3D geometries
  • Product Fixtures: Customizable dedicated fixtures with quick change system
  • Drying Zone Configuration: Customizable drying profiles and heating methods
  • Control Interface: Customizable automation levels and system integration
  • Cleanroom Compatibility: Customizable cleanroom integration with HEPA/ULPA filtration
Support and Services
  • Installation & Commissioning: On-site setup and calibration with customizable support packages
  • Comprehensive Training: Hands-on training for operators and maintenance staff
  • Warranty & Maintenance: 12-month comprehensive warranty with customizable maintenance contracts
  • Remote Support: 24/7 remote troubleshooting and real-time diagnostics
  • Process Development: Free sample testing and optimization reports
  • Technical Consultation: Free lifetime technical consultation and upgrade services
Frequently Asked Questions
Q1: What is the typical production capacity of this spray coating line?
Production capacity ranges from 10-40 cycles per minute depending on configuration. Throughput is fully customizable based on your target production volume and product geometry.
Q2: Can the system coat complex 3D internal surfaces and deep cavities?
Yes. The 6-axis robotic arm with vision-guided path planning ensures complete coverage even on deep draw containers. Optional extended nozzles with customizable reach up to 500 mm are available.
Q3: What types of coatings are compatible with the spray coating process?
The line is compatible with water-based acrylics, PE, PLA, bio-based polymers, PFAS-free barrier coatings, and UV-curable coatings. For solvent-based coatings, we can upgrade with explosion-proof enclosure—a customizable option.

Product Tags:

≥85% Transfer Efficiency Spray Coating Machine

      

Up to 40% Material Savings Coating Production Line

      

Customizable Spray Parameters Robotic Spray System

      
Quality High-Efficiency Robotic Spray Coating Machine with ≥85% Transfer Efficiency, Up to 40% Material Savings, and Customizable Spray Parameters for sale

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