Sign In | Join Free | My infospaceinc.com
China Dongguan Osmanuv Machinery Equipment Co., Ltd logo
Dongguan Osmanuv Machinery Equipment Co., Ltd
Dongguan Osmanuv Machinery Equipment Co., Ltd
Verified Supplier

6 Years
Home > Roller Coating Equipment >

Modular AR Film Coating System for PV R&D & Pilot Production - Customizable Coating Process Platform

Product Categories
Dongguan Osmanuv Machinery Equipment Co., Ltd
Trust Seal
Verified Supplier
Credit Check
Supplier Assessment
Contact Now

Modular AR Film Coating System for PV R&D & Pilot Production - Customizable Coating Process Platform

Brand Name : OSMANUV

Model Number : OSM-AR-1320

Certification : ISO9001

Place of Origin : China

MOQ : 1 Set

Price : Negotiation

Payment Terms : T/T

Supply Ability : Negotiation

Delivery Time : 30~45 Days

Packaging Details : Wooden Box

Power : Electricity

Application : Surface coating of materials such as paper, film, fabric, and metal

Automatic Grade : Semi-automatic

Machinery Test Report : Provided

Type : Coating Machine

Controlsystem : PLC control with touch screen interface

Coating Material : Paint, Resin, Etc.

Material : Natural Rubber,PVC

Contact Now

Modular AR Film Coating System for PV R&D & Pilot Production - Customizable Coating Process Platform
Product Overview

This fully automated Precision AR Coating Applicator is engineered for depositing uniform, high-performance anti-reflective (AR) films onto photovoltaic glass or assembled solar panels. It utilizes advanced coating technology to apply nano-scale coatings that significantly increase light transmittance and energy yield.

Designed for integration into high-throughput production lines, it emphasizes exceptional film uniformity, low material waste, and fully customizable process parameters to meet specific optical and durability specifications.

Production Line Composition

This machine serves as the core coating module within a complete PV panel manufacturing or glass processing line:

  1. Glass Cleaning & Plasma Treatment Station
  2. Inspection Station
  3. Precision AR Coating Applicator (This Unit)
  4. Conveyorized Drying/Curing Oven (IR or Thermal)
  5. Film Thickness & Quality Inspection System
  6. Edge Deletion/Cleaning Station (if required)
  7. Lamination & Final Assembly Line (for panel production)
Technical Specifications
Parameter Category Specification Details / Customizable Options
Coating Method Precision Slot-Die Coating / Micro-gravure Roller Coating Coating head type is selectable and customizable based on viscosity and accuracy needs
Substrate Size Max. 2400mm x 1300mm (Standard) Machine width and conveyor length are fully customizable for larger or bifacial panel formats
Coating Width Up to 1100mm per pass (Standard) Customizable coating head width to match your product's active area
Wet Film Thickness Range 5 - 200 microns Precisely controlled via precision pump and closed-loop control; range is customizable
Coating Speed 0.5 - 6 meters per minute (Line Speed) Speed profile is synchronized with drying/curing stage; customizable for optimal throughput
Uniformity ≤ ±2.5% (across coated width)
Viscosity Range 1 - 5000 cP (for specified coating heads) System can be customized for higher or lower viscosity materials
Control System Industrial PC + PLC Stores recipes for different products; customizable HMI and data logging
Cleanliness Integrated Enclosure & Filtration Customizable clean air supply (ISO Class 7/8) for critical environments
Power Supply 380V, 50Hz, 3-Phase (Standard) Customizable to regional standards (e.g., 480V/60Hz)
Applications
  • Anti-reflective coating deposition on PV module cover glass before lamination
  • AR film application on crystalline silicon and thin-film solar panels
  • Coating of solar glass for building-integrated photovoltaics (BIPV)
  • High-precision optical coating for related applications
Key Features
  • Exceptional Film Uniformity: Ensures consistent performance across the entire panel surface
  • High Material Utilization: Closed-loop recirculation minimizes coating solution waste (>95% efficiency)
  • Full Automation: Integrated with automatic glass handling, vision alignment, and process control
  • Quick Changeover: Easy cleaning and change of coating heads for different products or maintenance
  • Process Stability: Advanced temperature control and viscosity management for consistent results
Customization Options

We provide tailored solutions to fit your exact production needs:

  • Custom machine size and coating width for any panel format (up to large bifacial sizes)
  • Tailored coating head selection and configuration (single-side, double-side, patterned coating)
  • Customized integration with your specific upstream (cleaning) and downstream (curing) equipment
  • Special material path components for abrasive or corrosive coating chemistries
  • Brand-specific software interfaces and control functionality
Support and Services
  • Pre-installation Process Audit and Line Integration Planning
  • On-Site Installation, Commissioning, and Process Optimization
  • Comprehensive Training for Operators and Maintenance Engineers
  • Annual Maintenance Contracts and Remote Monitoring Options
  • Custom Spare Parts Package and Expedited Support
Packing and Shipping
  • Heavy-duty export crating with moisture barrier protection
  • Critical components are shock-mounted and shipped separately for safety
  • Custom packing lists and documentation for easy customs clearance
  • Shipping terms: FOB, CIF, or DAP negotiable. Professional on-site unpacking and placement available
Frequently Asked Questions
How does the AR coating applied by this machine improve solar panel efficiency?
The nano-coating reduces surface reflection, allowing more sunlight to reach the solar cells. This typically increases power output by 2.5% to 4%. The parameters for optimal performance are fully customizable during process setup.
Is this machine compatible with our existing laminator and production line conveyor?
Yes. A key feature is its customizable integration. We will adapt the machine's conveyor height, speed, and control interfaces to match your existing line seamlessly.
What is the maintenance requirement for the precision coating head?
Regular cleaning and scheduled inspections are required. The design allows for quick disassembly. We provide detailed maintenance protocols and custom spare part kits. Service life depends on the coating material but typically exceeds 6-12 months with proper care.
Can you support us with coating formulation and process development?
Yes. We offer customized technical support packages that include process parameter optimization and collaboration with coating material suppliers to achieve your target specifications.

Product Tags:

modular AR film coating system

      

customizable PV coating platform

      

roller coating equipment for R&D

      
Quality Modular AR Film Coating System for PV R&D & Pilot Production - Customizable Coating Process Platform for sale

Modular AR Film Coating System for PV R&D & Pilot Production - Customizable Coating Process Platform Images

Inquiry Cart 0
Send your message to this supplier
 
*From:
*To: Dongguan Osmanuv Machinery Equipment Co., Ltd
*Subject:
*Message:
Characters Remaining: (0/3000)
 
You May Like