Smart IoT Rotary Coating Pilot Machine with CE Certificate for Premium Pulp Molded Products - Industry 4.0 Solution
Production Line Overview
This integrated system features a raw material input conveyor, pre-treatment section, microwave drying and sterilization chamber, automatic turning device, moisture balancing unit, cooling output conveyor, and intelligent control system. The entire line can be fully customized with additional modules such as coating systems, flavor injection, or special gas environment control.
Product Description
Our high-precision microwave drying and sterilization production line employs advanced microwave technology combined with intelligent control systems to achieve exceptional drying uniformity and sterilization effectiveness. The system maintains optimal temperature and humidity conditions throughout the processing, ensuring maximum nutrient retention while meeting strict food safety standards.
Technical Specifications
| Parameter |
Specification |
Customization Options |
| Model Series |
MDS-25 | MDS-50 | MDS-100 |
Power scalable |
| Microwave Power |
25 kW | 50 kW | 100 kW |
Configurable in 5kW increments |
| Processing Capacity |
50-120 kg/h | 120-300 kg/h | 300-700 kg/h |
Throughput customizable |
| Belt Dimensions |
600×4000 mm | 800×5000 mm | 1000×6000 mm |
Size adjustable |
| Temperature Control |
30-120°C ±1°C |
Multi-zone independent control |
| Moisture Reduction |
5-85% (adjustable) |
Real-time monitoring available |
| Sterilization Rate |
>99.99% |
Validated to industrial standards |
| Control System |
PLC + 10" Touch Screen |
Brand preferences acceptable |
| Power Requirements |
380V/3PH/50Hz |
Voltage customization available |
Applications
Specifically designed for:
- Premium dried fruits and vegetables (e.g., avocado, blueberries, mushrooms)
- High-value meat products (e.g., premium jerky, sliced meats)
- Specialty powders (e.g., infant formula, pharmaceutical ingredients)
- Bakery and confectionery products
- Pet food and animal feed sterilization
Customization Options
We provide completely bespoke engineering solutions including:
- Material-specific wavelength optimization
- Multi-stage drying configurations
- Hybrid heating technology integration
- Specialized belt materials (PTFE, metal mesh, etc.)
- Automated cleaning systems (CIP/SIP)
- Industry 4.0 connectivity and data reporting
Key Features
- Intelligent Adaptive Control: Auto-adjusts parameters based on real-time product feedback
- Energy Recovery System: Recirculates thermal energy, reducing operating costs by 40-60%
- Non-Thermal Effects: Enhanced sterilization through specific frequency modulation
- Modular Design: Easy maintenance and future upgrades
- Precision Processing: ±0.5% moisture content control accuracy
- Remote Monitoring: Cloud-based operation and maintenance support
Support and Services
- 24-month warranty on microwave generators
- On-site installation and calibration
- Operator training and process optimization
- 24/7 remote technical support
- Annual maintenance contracts available
- Spare parts guaranteed for 10 years
Packing and Shipping
- Climate-controlled packaging for electronic components
- Custom crating with desiccant and corrosion inhibitors
- Professional export documentation handling
- FOB, CIF, or DAP terms available
- Worldwide shipping with insurance coverage
Frequently Asked Questions
Q: What is the minimum order quantity for customized systems?
A: We offer solutions from pilot-scale to full production lines, with no minimum quantity requirements.
Q: How do you ensure uniform drying for irregularly shaped products?
A: Our proprietary field distribution technology and product turning systems ensure even exposure regardless of shape.
Q: Can the system be integrated with existing production lines?
A: Yes, we specialize in retrofitting and integration projects with existing equipment.
Q: What certifications does the equipment carry?
A: ISO9001 with FDA and USDA approvals available.
Q: How long does installation and commissioning take?
A: Typically 5-10 working days with our expert engineers on site.
Q: Do you provide process validation support?
A: Yes, we offer complete validation packages including IQ/OQ/PQ documentation.
