Dual-Roller Coating Machine Plant for Customized Cement Board Finishing | Multi-Layer Application
Production Line Composition
- Automatic unwinding system
- Pre-treatment cleaning unit
- Dual-roller precision coating station
- Multi-zone drying oven (electric/gas/infrared)
- Embossing and patterning unit (optional)
- Cooling and curing section
- Automatic cutting or rewinding system
- PLC integrated control system
Product Description
This intelligent dual-roller coating line is designed for applying functional and decorative coatings to cement fiber boards. It ensures high-precision coating thickness, uniform surface coverage, and excellent adhesion. The line is fully customizable to accommodate various coating materials (water-based, solvent-based, UV-resistant) and board dimensions.
Technical Parameters
| Parameter |
Standard Specification |
Customization Options |
| Max. Board Width |
1800 mm, 1000 mm, 1200 mm |
Customizable up to 2500 mm |
| Coating Thickness Range |
0.02-1.0 mm (wet film) |
Adjustable via roller gap control |
| Line Speed |
5-30 m/min |
Higher speeds available |
| Drying Temperature |
50-200°C (multi-zone control) |
Customizable heating sources |
| Coating Roller Material |
Chrome-plated steel/silicone |
Custom hardness and surface finish |
| Power Supply |
380V/50Hz/3Phase |
Adaptable to local standards |
| Total Power Consumption |
100-300 kW (configurable) |
Energy-efficient options |
Applications
- Exterior wall cladding panels
- Interior decorative cement boards
- Fire-resistant and waterproof boards
- Acoustic and thermal insulation panels
- Custom-patterned architectural panels
Customization Options
We offer tailor-made solutions including:
- Custom roller designs for specific coating textures
- Adaptive drying systems for different coatings
- Integration with existing production lines
- Specialized control software for unique process requirements
Key Features
Intelligent Control: Recipe storage and automated parameter adjustment
High Precision: Closed-loop coating thickness control system
Quick Changeover: Modular design for rapid material switching
Energy Saving: Heat recovery system available
Durable Construction: Corrosion-resistant materials for longevity
Support and Services
- 24-month warranty on main components
- Remote monitoring and troubleshooting
- On-site installation and training services
- Spare parts supply guarantee
- Process optimization consulting
Packing and Shipping
- Export-standard wooden crates
- Waterproof and shock-proof packaging
- FOB/CIF shipping terms available
- Worldwide logistics support
Frequently Asked Questions
Q: Can this line handle both continuous and patterned coating?
A: Yes, with our customizable roller system and optional embossing unit.
Q: What is the minimum order quantity for a customized line?
A: We provide solutions for both pilot-scale and mass production needs.
Q: Do you provide coating formulation technical support?
A: Yes, we offer comprehensive technical support including coating material selection guidance.
Q: How long is the delivery time for a customized configuration?
A: Typically 90-120 days after final confirmation, depending on customization complexity.
