Universal Automated Blade Coating Line for Multi-Substrate Surface Finishing
Production Line Composition
This integrated line consists of a substrate loading/unloading system, a precision conveyor, an automatic blade coating station with height adjustment, a viscosity control unit for coating material, a multi-zone infrared or UV curing oven, a thickness measurement system, and a centralized PLC control cabinet with HMI.
Product Overview
This universal automated blade coating line is engineered for applying uniform, high-quality coatings on a diverse range of substrates including metal sheets, wooden panels, and glass. It ensures consistent film thickness and excellent finish quality, making it ideal for manufacturers seeking a versatile solution for their finishing processes.
Technical Specifications
| Max. Substrate Width |
1300 mm |
| Substrate Thickness Range |
0.5 - 50 mm |
| Coating Speed |
1 - 15 m/min (Adjustable) |
| Wet Film Thickness Range |
50 - 500 microns |
| Thickness Uniformity |
± 3% |
| Curing Method |
IR / UV / Hot Air (Optional) |
| Power Supply |
380V, 50Hz, 3 Phase |
| Total Installed Power |
Approx. 45 kW |
| Customizable Options |
Yes, including coating width, blade type, and curing system |
Applications
Ideal for coating metal signs and components, wooden furniture panels, decorative glass, and composite boards in industries such as furniture manufacturing, architectural elements, and industrial equipment finishing.
Customization Options
This line is highly customizable. We can adapt the conveyor system for different substrate weights, integrate specific blade types (e.g., comma, wire-wound) for various viscosities, and configure the curing process to suit different coating chemistries.
Key Features
- Multi-Substrate Compatibility: Handles metal, wood, glass, and more with quick changeovers
- Precision Coating: Guarantees consistent film thickness across the entire substrate
- Automated Operation: Reduces labor and ensures repeatable quality
- Energy-Efficient Curing: Optional curing methods to optimize energy use
- Customizable for integration with existing material handling systems
Support & Services
We provide comprehensive services including installation supervision, detailed operator training, a 12-month warranty, and readily available spare parts. Technical support is available via phone and email.
Packing & Shipping
The line is disassembled into major modules, securely packed in weatherproof wooden crates with desiccant. All parts are clearly labeled for easy reassembly. Shipping documents and detailed manuals are included.
Frequently Asked Questions
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How quickly can the line switch between different substrate types?
With customizable quick-change fixtures and programmable settings, changeover can typically be achieved within 30-60 minutes.
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Can it handle high-viscosity coatings like some epoxy resins?
Yes, the system can be customized with heavy-duty blades and pumps designed for high-viscosity materials.
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Is training provided for maintenance?
Yes, we provide hands-on training covering operation, routine maintenance, and basic troubleshooting.
